Automatic Grooving Tool
Automatic Grooving Tool
Automatic Grooving Tool

"Dolphin" Automatic Grooving Tool besides Catering to various Applications for Internal Grooving is specially deigned for Machining Grooves in Tube Sheet Holes to aid in Locking Rolled Tubes into Position during Tube Expansion.


Features

• Changing of pilot nose and cutter allows one tool to cover a range of hole diameters.

• Simple to change cutter for different groove shapes.

• Location and depth for cut easy to adjust.

• Only light pressure required to cut precision grooves.

• Ready to fit CNC drill machiones, lathes and boring machines.

• The life of cutter extendable by resharpening.


NW SERIES

Bore Range Tool Model No. Pilot Nose Model No. Circular From Cutter Model No. Tool Bit Holder Model No. Spare Tool Bit Model No.
mm inch  
9 - 32 3/8 - 1.1/4 1 NW - 2 MT 1 NW - PN 1 NW - CF 1 NW - TBH 1 NW TB
16 - 45 5/8 - 1.3/4 2 NW - 3 MT 2 NW - PN 2 NW - CF 2 NW - TBH 2 NW TB
19 - 48 3/4 - 1.7/8 4 NW - 4 MT 4 NW - PN 4 NW - CF 4 NW - TBH 4 NW TB
38 -102 1.1/2 - 4 6 NW - 5 MT 6 NW - PN 6 NW - CF 6 NW - TBH 6 NW TB

NW SERIES

• Bore Dia after reaming with Tolerances : D

• Tube Plate Thickness : T

• Distance of First Groove : L1

• Total Number of Grooves : N

• Spacing of Grooves : L 2, L 3

• Groove Width : W

• Diameter of Grooves : D1

• Groove undercut Depth : G


Tube Sheet Hole Reamer
Tube Sheet Hole Reamer

• High speed steel, cryogenically treated & coated with titanuim Nitride for long life.

• Ideal for heat exchanger and tube sheet reaming.

• Reamers availabele in MM size also.

• For larger Diameters , please enquire.


Tube O.D. Reamer Size to "TEMA" Specification Model No. Flute Length OAL Shank: Morse Taper #
mm inch mm inch   mm inch mm inch  
9.53 3/8 9.65 .380 RM-095/66 66 2.60 146 5.70 1
RM-095/101 101 3.97 181 7.12
RM-095\152 152 5.98 232 9.13
12.70 1/2 12.83 .505 RM-127/76 76 2.99 156 6.14 1
RM-127/101 101 3.97 181 7.12
RM-127/152 152 5.98 232 9.13
15.87 5/8 16.03 .631 RM-158/87 87 3.42 187 7.36 2
RM-158/152 152 5.98 252 9.92
RM-158/203 203 7.99 303 11.93
16.00 - 16.16 .636 RM-160/87 87 3.42 187 7.36 2
RM-160/152 152 5.98 252 9.92
RM-160/203 203 7.99 303 11.93
19.05 3/4 19.25 .758 RM-190/100 100 3.90 200 7.87 2
RM-190/152 152 5.98 252 9.92
RM-190/203 203 7.99 303 11.93
20.00 - 20.20 .795 RM-200/100 100 3.90 200 7.87 2
RM-200/152 152 5.98 252 9.92
RM-200/203 203 7.99 303 11.93
22.00 - 22.22 .875 RM-220/107 107 4.21 207 8.15 2
RM-220/152 152 5.98 252 9.92
RM-220/203 203 7.99 303 11.93
22.22 7/8 22.42 .883 RM-222/107 107 4.21 207 8.15 2
RM-222/152 152 5.98 252 9.92
RM-222/203 203 7.99 303 11.93
25.00 - 25.25 .994 RM-250/115 115 4.53 242 9.53 3
RM-250/203 203 7.99 330 12.99
RM-250/254 254 10.00 381 15.00
25.40 1 25.65 1.010 RM-254/115 115 4.53 242 9.53 3
  RM-254/203 203 7.99 330 12.99
RM-254/254 254 10.00 381 15.00  
28.57 1.1/8 28.86 1.136 RM-285/124 124 4.88 251 9.88 3
RM-285/203 203 7.99 330 12.99
RM-285/254 254 10.00 381 15.00
31.75 1.1/4 32.07 1.262 RM-317/133 133 5.23 293 11.53 4
RM-317/203 203 7.99 363 14.29
  RM-317/254 254 10.00 414 16.30



ST Series Grooving Tool
ST Series Grooving Tool

• High Production Tool

• Ideal For Tool where 1 Tool is need per bore

• One piece cryogenically treated tool bit ensures maximum life

• Tool is ideally suited for CNC applications on account of 1 piece mandrel construction and short design.


Tube O.D. Tool Model No. Spare Tool Bits
mm inch 1/8" x 3/8" x 1/8" 1/8" x 1/4" x 1/8" Special
  Spacing Spacing Spacing
9.53 3/8 ST-375-970 ST-3703 ST-3703-S ST-3703-SPEC
12.70 1/2 ST-500-1270 ST-5003 ST-5003-S ST-5003-SPEC
15.87 5/8 ST-625-1588 ST-6203 ST-6203-S ST-6203-SPEC
19.05 3/4 ST-750-1900 ST-7503 ST-7503-S ST-7503-SPEC
22.22 7/8 ST-875-2220 ST-7503 ST-7503-S ST-7503-SPEC
25.40 1 ST-1000-2540 ST-7503 ST-7503-S ST-7503-SPEC
31.75 1.1/4 ST-1250-3175 ST-7503 ST-7503-S ST-7503-SPEC
38.10 1.1/2 ST-1500-3810 ST-7503 ST-7503-S ST-7503-SPEC
50.80 2 ST-2000-5080 ST-7503 ST-7503-S ST-7503-SPEC
63.50 2.1/2 ST-2500-6350 ST-7503 ST-7503-S ST-7503-SPEC


SGT Series Grooving Tool
SGT Series Grooving Tool

• Only light pressure required to cut pression grooves inside holes or cylinders.

• Location and depth of grooves easy to adjust.

• Simple to changes cutter from different grooves shapes.

• Changing of bushing and cutter allows one tool to cover a range of hole diameters.

• The life of cutter extendable by resharpening.


Bore Range Tool Model No Pilot Nose / Bushing Model No. Tool Bits Model No
mm inch
10 - 13 0.40 - 0.51 SGT - 102 SGT - 102 - PN SGT - 102 - TB
12.7 - 16 0.50 - 0.63 SGT - 122 SGT - 122 - PN SGT - 122 -TB
16 - 20 0.63 - 0.79 SGT - 162 SGT - 162 - PN SGT - 162 - TB
19 - 32 0.75 - 1.26 SGT - 193 SGT - 193 - PN SGT - 162 - TB
30 - 52 1.18 - 2.05 SGT - 303 SGT - 303 - PN SGT - 303 - TB
50 - 78 1.97 - 3.07 SGT - 504 SGT - 504 - PN SGT - 504 - TB

Tube Sheet Hole Radius Cutter
Tube Sheet Hole Radius Cutter

•High speed steel tool used in preparing tube sheets to suit the flaring or beading of tube ends outside of or flush with the tube sheet.

• MM sizes and cutters with other radii are also available

Tube O.D. Model No. Tool Radius Morse Taper
inch
mm inch mm mm
12.70 1/2 20338 3.2 12.70 1/2
15.87 5/8 20224 4.0 15.87 5/8
19.05 3/4 20225 4.8 19.05 3/4
22.22 7/8 20226 4.8 22.22 7/8
25.40 1 20227 4.8 25.40 1


Tube End Facer
Tube End Facer

TEF Series

• Tools bits coated with Titanium Nitride to give 3 times the life of convertional tool bits.

•Ideal for quick facing of projecting tube ends in heat exchange condenser and boilers.

• One size of tool is suitable for use on multiple tube thicknesses by interchanging pilot.

• (TEF-375 is the exception with the tool suitable for one tube ID only.)

• Each tool is suplied with a set of multiple to cover all thicknesses.

• Tube and facers for MM size of tube also available.


Tube O.D.   Tube Thk. bwg Spare Tool Bits
mm inch

 

Model No. Non-Ferrous or Carbon

Steel Tubes Model No.

mm inch

 

 

mm inch
9.53 3/8 16-22 TEF-375 TEF-376 TEF-376 SS
12.07 1/2 15-20 TEF-500 TEF-506 TEF-506 SS
15.87 5/8 14-18 TEF-625 TEF-626 TEF-626 SS
19.05 3/4 10-18 TEF-750 TEF-756 TEF-756 SS
22.22 7/8 13-18 TEF-875 TEF-876 TEF-876 SS
25.40 1 11-18 TEF-1000 TEF-1006 TEF-1006 SS
28.57 1.1/8 11-18 TEF-1125 TEF-1126 TEF-1126 SS
31.75 1.1/4 11-18 TEF-1250 TEF-1256 TEF-1256 SS
34.92 1.3/8 11-18 TEF-1375 TEF-1376 TEF-1376 SS
38.10 1.1/2 11-18 TEF-1500 TEF-1506 TEF-1506 SS
41.27 1.5/8 11-18 TEF-1625 TEF-1626 TEF-1626 SS
44.45 1.3/4 11-18 TEF-1750 TEF-1756 TEF-1756 SS
47.62 1.7/8 11-18 TEF-1875 TEF-1876 TEF-1876 SS
50.80 2 11-18 TEF-2000 TEF-2006 TEF-2006 SS
57.15 2.1/4 11-18 TEF-2250 TEF-2256 TEF-2256 SS
63.50 2.1/2 11-18 TEF-2500 TEF-2506 TEF-2506 SS

FB Series

FB Series

• High speed production tool.

• Titanium Nitride coated tool bit can be reversed and used. Double tool bit life.


Tube O.D. Tube
Thk.
bwg
Model No Spare Tool Bits
mm inch Non-Ferrous or Carbon
Steel Tubes Model No.
Stainless Steel Tubes Model No
9.53 3/8 16-22 FB-375 FB-376 FB-376 SS
12.07 1/2 15-20 FB-500 FB-506 FB-506 SS
15.87 5/8 14-18 FB-625 FB-626 FB-626 SS
19.05 3/4 10-18 FB-750 FB-756 FB-756 SS
22.22 7/8 13-18 FB-875 FB-876 FB-876 SS
25.40 1 11-18 FB-1000 FB-1006 FB-1006 SS
28.57 1.1/8 11-18 FB-1125 FB-1126 FB-1126 SS
31.75 1.1/4 11-18 FB-1250 FB-1256 FB-1256 SS
34.92 1.3/8 11-18 FB-1375 FB-1376 FB-1376 SS
38.10 1.1/2 11-18 FB-1500 FB-1506 FB-1506 SS
41.27 1.5/8 11-18 FB-1625 FB-1626 FB-1626 SS
44.45 1.3/4 11-18 FB-1750 FB-1756 FB-1756 SS
47.62 1.7/8 11-18 FB-1875 FB-1876 FB-1876 SS
50.80 2 11-18 FB-2000 FB-2006 FB-2006 SS
57.15 2.1/4 11-18 FB-2250 FB-2256 FB-2256 SS
63.50 2.1/2 11-18 FB-2500 FB-2506 FB-2506 SS


FC Series
FC Series

• Tool uses 3 cutting blades which can be configured for tube end facing or weld removel as a step in the removel of welded tubes from tube sheet.

• Tool fitted with MT shank for use with standard air or electric drills.

• Cutting blades are Titanium Nitride coated to give 3 times the life of conventional cutting blades.

• Tools available for MM sizes of tubes also.

• Ideally suited for work on larger diameter boiler tubes.


Tube O.D. Facer Fitted With 3 Tool Bits Model No. Spare Tool Bits Model No.
mm inch
38.10 1.1/2 FC-1500 FC-1500-TB
41.27 1.5/8 FC-1625 FC-1625-TB
44.45 1.3/4 FC-1750 FC-1750-TB
47.62 1.7/8 FC-1875 FC-1875-TB
50.80 2 FC-2000 FC-2000-TB
57.15 2.1/4 FC-2250 FC-2250-TB
63.50 2.1/2 FC-2500 FC-2500-TB
69.85 2.3/4 FC-2750 FC-2750-TB
76.20 3 FC-3000 FC-3000-TB
82.55 3.1/4 FC-3250 FC-3250-TB
88.90 3.1/2 FC-3500 FC-3500-TB
95.25 3.3/4 FC-3750 FC-3750-TB
101.6 4 FC-4000 FC-4000-TB


Flaring Tool
Flaring Tool
Flaring Tool
Tube O.D. Tube Thk. bwg Model No.
mm inch
12.70 1/2 16-22 FT-1
15.87 5/8 14-15 FT-2
16-22 FT-3
19.05 3/4 14-15 FT-4
16-22 FT-5
22.22 7/8 14-15 FT-6
16-22 FT-7
25.40 1 12-15 FT-8
16-22 FT-9
28.57 1.1/8 12-15 FT-10
16-22 FT-11
31.75 1.1/4 8-14 FT-12
15-22 FT-13
34.92 1.3/8 8-14 FT-14
15-22 FT-15
38.10 1.1/2 8-14 FT-16
15-22 FT-17


Beading Tool
Beading Tool
Beading Tool

Tube O.D. Tube Thk. bwg Model
No.
mm inch
12.70 1/2 16-17 BDT-1
18-19 BDT-2
20-22 BDT-3
15.87 5/8 16-17 BDT-4
18-19 BDT-5
20-22 BDT-6
19.05 3/4 16-17 BDT-7
18-19 BDT-8
20-22 BDT-9
22.22 7/8 16-17 BDT-10
18-19 BDT-11
20-22 BDT-12
25.40 1 16-17 BDT-13
18-19 BDT-14
20-22 BDT-15


Belling Tool
Belling Tool

In many condensers the inlet end of tubes are required to be seated into the sheet. The contour is a "Bell End" or "Trumpet Mouth" of special shape

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